Knowing More About Waste Pyrolysis Machine from Manufactures
The disposal of plastic and tyre waste has proved to be a massive problem for towns and cities in just about every country on planet earth. After all, when waste materials are sent to seafills or landfills, they can take hundreds of years to decompose and during the decomposing period, they release harmful toxins into the atmosphere, ground, and oceans.
Fortunately, technological advancements mean we now have access to waste pyrolysis plant, which can convert plastic, rubber and tyre waste into fuel oil in an environmentally responsible way. The additional good news is that the fuel produced during pyrolysis is a profitable material, which can generate waste recycling centers hundreds of thousands of dollars each year.
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Waste Pyrolysis Process
Pyrolysis is a very simple thermal decomposition reaction. Before the reaction can begin, however, as much moisture as possible has to be removed from waste materials and such materials needs to be shredded into small pieces. The cutting up and drying processes can be automated using relevant machinery in a pyrolysis plant. Once the raw materials are chopped up into even-sized pieces and have a moisture content below 15% they can be fed into the main reaction chamber on a conveyor belt system. Once inside the pyrolysis chamber, the materials are heated to temperatures exceeding 350 degrees celsius in a sealed, oxygen-free environment. Actually, the temperature of different raw materials will be different, for example, the tire pyrolysis plant will generate oil when the temperature reaches up to 300 degrees celsius, while that of the plastic needs more than 350 degrees. The absence of oxygen ensures the high temperature causes the waste to vapourize instead of burning.
Different oils within waste vapourize as the pyrolysis reactor reaches different temperature ranges. The oil gas vapor is later condensed into liquid fuel oils using an advanced recycling water cooling technology. The good thing about the fuel oil extracted via pyrolysis is that has low sulfur content, so it produces less toxic smoke when burned. Here is a video for your reference.
Pyrolysis fuel oil can be used in its raw state to power machinery that can run off heavy fuels. However, to make the fuel oil more commercially viable, many waste plastic pyrolysis plants convert the heavy fuel into more profitable fuels, such as gasoline and diesel oil, using refinery machines. The truth is that there is a huge global market for any type of fuel, so operators of pyrolysis plants don’t have to worry about generating a profit from the end products – processed or unrefined. More about the cost of pyrolysis plant can be found: https://bestonasia.com/tire-pyrolysis-plant-cost/.
It’s important to know that there are pyrolysis machines in the marketplace with a range of different working methods from manual/batch to fully automatic. In order to process the greatest amount of plastic waste each day, you ideally need to research fully continuous pyrolysis machines if you have enough raw material to process. Such machines can operate 24/7 and don’t require a cool-down period. What’s more, such machines are highly automated, so only a small manual laborforce is required for operation.
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While ROI rates on continuous pyrolysis plants are very high, you need to be aware of the fact that the average service life of a reactor is just five to eight years. This means you need to plan recycling operations to generate as much profit as possible during that time frame.
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